How load bottle into rack automatically? a bottle rack loading system would be your best choice!

How load bottle into rack automatically? a bottle rack loading system would be your best choice!

bottle rack loading machine
bottle rack loader
bottle rack of rack loading machine
Bottle rack from customer
Bottle rack loading machine operation 1

This 3 gallon 5 gallon bottle rack stacker or bottle rack stacking machine is able to load up to 600 3 gallon to 5gallon (11.4-18.9 L) water bottles per hour after bottle exit from filling machine. It takes about 4 minutes to fill a 40 bottle racks with bottles. The system can connect with filling production line directly with bottle conveyors, and automatically load bottle into rack in high efficiency.
After the bottled water enters into loading position, photoelectric sensor will start to count bottle quantity, when there enough bottle quantity as setting number, send signal to the PLC automatic program controlling system, like “like 4 bottles arrive the position”, the PLC sends command that bottle loader turnover by 90 degree from vertical direction to horizontal direction. A bottle pusher besides the loader will roll bottle into a bottle lifter. After having signal from a photoelectric sensor, that’s there is enough quantity of bottle in the lifter, the lifter will start to rise up a right position as the bottle rack column, by then, another bottle pusher start to work to push bottles from bottle neck direction to the rack precisely and high efficiency. 
electronics of bottle rack loading machine

Features

  • With the bottle controlled by photoelectrical signal. When no bottle or not enough bottles arrive, loading unit will stop and wait for conveying more bottles into loading position.
  • During the process of bottle loading, there is no damage to any bottles.
  • Adopting PLC program controlling unit and pneumatic cylinders, it can work in a complete water filling line.
  • Loading Capacity is flexibly adjustable by PLC controlling system. It is compatible with a wide range of bottle height and diamete.
  • PLC of bottle rack loading machine

Specification

Specification Details
Name Item Origin Qty
Indicator AD Shanghai 6
Oil & water separator AFC2000 Airtac, Taiwan 1
Fuse base RT18-32 Shanghai 12
Pressure switch YSNS-C110 Dong Ming, China 1
Pressure solenoid switch 4V210-08 Dong Ming, China 5
cylinder 50*500 Dong Ming, China 1
80*2200 Airtac, Taiwan 2
50*450 Dong Ming, China 1
50*300 Dong Ming, China 1
50*1100 Dong Ming, China 1
PLC 24 Mitsubishi, Japan 1
 
Capacity 200-600BPH

(Above data could be changed basing on actual production demand or technology improvement)

Bottle rack loading machine operation 2
Packaging photos for bottle rack loading machine
packing of bottle rack stacking machine 1
packing of bottle rack stacking machine 3
packing of bottle rack stacking machine 2