%PM, %25 %639 %2015 %14:%Jul

Prostack Loading System | Rack Loading Machine

Summary

Automatic bottle prostack loading system and machine are produced strictly according to the standard of drink water industry, and all its components and raw material are using products from branded supplier at home and abroad. Bottle rack loading machine is featured with high technique, high automation, convenient operation, dependable ability etc. Moreover, it features in impact volume, strong corrosion resistance, thorough sterilization, effective protection of air pollution etc. This bottle rack loading system is widely used for bottle rack loading for 11L – 19L bottles, with high production efficiency, trustable security, and enjoy high reputation in the market.  Bottle rack loader works from bottle enters, bottle turn over, bottle rolling, bottle pushing, to bottle lifting and loading, whole process is controlled with PLC programmer, automatically realize accurate positioning, less labor needed. The whole rack loader adopts high strength stainless steel material, stainless steel plate, accurate argon arc welding, small distortion; all the transmission parts are stainless steel structure, to assure the machine can run under all kinds of circumstance; all non-metal parts adopt non-toxic good abrasion resistant PP plastic material; transmission motor and booster pump are exporting standard stainless steel products; electronics parts also adopt imported or China branded products, to assure it’s performance more stable and reliable.  

 

Working principle

This bottle rack loader adopts PLC automatic controller, the whole working process just as below: 1) Close the air leakage protection switch, and open the urgent stop switch, the power indicator light on, that’s the machine is connecting with electricity power, and PLC is working.

2) Touching the start button on the screen, enters into the controlling system. Press start button, AC contactor close for controlling transmission motor, machine start to run; After connecting with electricity power, the pneumatic electric magnetism valve also ready, bottle turner returns its home poison, then bottled water enters into the bottle turner section one by one. When bottle sensor detects and counts 4 bottles there, the valve will work, and cylinder is supplied with gas, turning the bottles down for bottle rolling section.

Then bottle rolling motor will be triggered, driving screw rod to rotate, bottle roller then rolling bottles into the bottle stand for lifting and stacking. When bottle rolling motor returns to its home position, pneumatic electric magnetism valves under the bottle stand will be electrified, gas enter into the cylinders, and driving stand’s plates up to separate four bottles, that’s to assure bottled water will not tilt during pushing into the bottle rack. When pneumatic valves of the bottle rack loading machine is on, bottle pushing motor also start to rotate. After decreasing by speed reducer it will drive screw rod to rotate, via the shaft coupling on the screw rod, the bottle pusher will push bottles into bottle rack.

There are total 5 layers for the bottle rack, bottle pushing twice for each layer. No matter when the stand lifts up to which layer, lifting motor will return the stand to its home position, waiting for next 4 bottles. When bottle loading for the fifth layer, after second round of bottles already enter into bottle rack, lifting motor will return bottle stand to home position, the bottle feeding system will continue to convey bottles in. When bottles are turned down for rolling, rolling motor stop running, no bottles will be rolled over into the bottle stand. Because whole bottle rack from 1st layer to 5th layer is completely full, one working cycle is completed. For a new working cycle, it will need to replace a new bottle rack by labor, and press the continue button on the screen panel of bottle rack loader

Published in Related Equipment
%PM, %03 %654 %2015 %14:%Jul

600BPH 5 gallon bottle fillers

Summary

B5G series 3 in 1 water filling machine, also called monobloc water filler for 3 gallon - 5 gallon bottles is specially designed to fill the purified water and the distilled water, mineral water and other bacteria free water. As bottle filling machine integrates the processes of bottle washing, bottle filling, cap dropping, bottle capping and finished product delivering, water filling machine is able to complete bottle rinsing/bottle washing, bottle filling, and bottle capping/bottle sealing processing. It is the ideal choice of bottled water filling plant. Bottle filling capacity ranges from 60BPH to 2000BPH.

Features of bottle filling machine:

  • Bottled water filling machine including below working steps, from empty bottle loading for bottle washing -> bottle washing with detergent liquid rinse and pure water rinse -> bottle moves forward to water filling system -> ozone sterilizer (Optional purchase) -> pure water bottle filling system -> cap sorting and cap feeding with cap feeder -> bottle capping with bottle capper -> finished bottled water output.
  • Bottle water filling machine is compatible for bottling bottles from 3, 5gallon 6 gallon. If you want it to fill larger bottle than 5 gallon, please do send us your bottle sample or bottle drawing with detail bottle specification, then we can work out right water bottling machine as per your special requirement.
  • Whole operation of bottle filling machine is controlled by automatic PLC programmer system. The PLC system normally from LG, Mitsubishi or Siemens.
    High precisely and automatically operation, energy saved, environmental friendly and less labor needed.
  • Drive motor, pressure pump most of them adopt reliable Chinese export standard products, if customer have high requirement in quality, international famous brands also available for option with slight additional cost.
  • Water filling machine adopts high quality stainless steel material SS304 for machine body.
  • The non-metal parts of bottle filler adopt innocuous and endurable PP plastic raw material to produce.
  • Bottle water filling machine can be optional installed with hot CLO2 detergent bottle sterilizing for further bottle washing and cleaning.
  • Only famous electric components supplier adopted for supplying all main electric components of water filling machine. Quick installation, stable and reliable operation,
  • Easy and fast installation for complete water filling machine.
  • The bottle filling time and water filling level can be flexible to be adjusted according to user's different requirement.
  • Low pressure protection device, when incoming air's pressure is lower than 0.5MPa, PLC will send signal to stop the machine bottle washing, bottle filing and bottle capping automatically.
%AM, %22 %083 %2015 %01:%Apr

5 Gallon Bottle Palletizer

This pallet loading system specially designed for loading 5 gallon bottles onto pallets, it can be used in mass production of bottle stacking on pallet, or other bottle packaging, and connected with bottle filling line directly, which controlled with PLC controlling system, and operated with touch screen control panel, very convenient in operation, management and maintenance. With this kind of pallet bottle stacker, it will greatly reduce labors and working intensity, also greatly increase working efficiency and cut down the production cost.
 
Features:
•Transmitting deceleration system: NRV deceleration motor, with servomotor control
•Electricity control system: Mitsubishi programmable controller (PLC) control, touch screen operating with CNC positioning
•Bottle lifting system: CNC multi-speed reduction/ accelerating operation, with servo motor driving.
•Pneumatic control system: AIRTAC cylinder and electromagnetic valve, PLC controlling system
•Operation security system: Photo-electric detective sensor to test and assure moving units to reach right positions.
•Bottle feed in: Self gravity sliding trail, self detective operation.
•Bottle gripper: 4 sets of pneumatic bottle lifting grippers
•Bottle lifting: pneumatic gripping lifter, lifting 4 pcs of bottles every time
•Bottle stacking: 4 x 4 laying, Max 3 layers, stacking controlled with touch screen.
•Bottle feed out: both sides available to move stacking bottles out
•Body material: A3 steel material with white painting
•Air pressure: 0.5-0.7Mpa
•Air consumption: 1000 bottles/hour 0.2M3/MIN
•Lifting speed option: 2 meters/high, 1meter/medium, 0.2 meter/low
•Working position: 4 lifting grippers, laying 4 times per layer, up to 3 layers for movement.
Published in Related Equipment
%AM, %21 %473 %2015 %10:%Apr

Neck label sleever

FK series sleeve and shrink bottle neck labeling machine suits for labeling different requirement of bottle size from 200ml bottles to 5 gallon bottles after filling process of filler, and labeling capacity can reach MAX 36000 bottles per hour. These machines could be designed as per customer actual production demand, adjusting electrical structure flexibly, provide customer perfect packaging service with intelligent control, and high production rate.

As per different customer requirement, our machine are designed to be semiautomatic and fully automatic models, which more flexible for meeting customer’s special requirement, like low production capacity with production cost, or fast production demand with high production capacity. When bottle enter into labeling position, a semiautomatic labeler will need a label to be sleeved over bottle neck by labor, and automatically enters into shrinking tunnel, where electricity heating or steam heating tubes can shrink bottle with label perfectly.

While using a fully automatic model, there completely labor free, and labels will automatically but high precisely sleeve on bottle neck, no tolerance happen, then enters into shrinking tunnel and shrinking label perfectly along the bottle body.

This bottle neck labeling machines suit for filling line of different liquid, including juice, tea, yoghurt, pure water, flavoring, beer, pharmacy, and chemical detergent etc, featured with high accuracy of label position, makes perfect bottle shape after shrinking.

All components for this bottle labeling machine are from world famous supplier, like Japan Mitsubishi, Panasonic, Fuji etc, high guarantee stability of machine quality

Features:

  • Fully automatic PLC control, convenient to adjust washing speed, easy for operation and future maintenance.

  • High working efficiency, elegant machine appearance, impact inner structure.

  • Low energy consumption, and greatly save labor cost.

  • Wide capacity range for different requirement of client, from 60BPH to 36000BPH

  • SUS304 stainless steel machine body, heavy duty and endurable for long time service.

  • Endurable pneumatic part service life.

  • High working accuracy for sleeving, no tolerance happen in working.

Published in Related Equipment
%AM, %21 %450 %2015 %09:%Apr

Bottle loading machine

With reasonable structure design, automatic 3 loading system for gallon, 5 gallon bottles equipped with pneumatic cylinders, it can automatically upload bottles into washing stations on the 3 in 1 water filling machine.
Controlling system with automatic PLC programmer, which monitoring the each process for the machine’s operation. When the bottle arrives right position, sensor detects and sends signal to PLC control system, cylinder works synchronously with signal of PLC, and uploads bottles into washing section. 
Bottle uploading quantity would be counted during the bottles loading, when not enough bottle waiting for loading operation, this system will stop for following bottles, once the bottle quantity meet the default setting value, loading system will keep working.
Only SUS304 stainless steel raw material adopted for building the machine body frame, world famous and trustable cylinder supplier for cylinder system, pressure switches and other pneumatic parts, with heavy duty machine body, which greatly enhance working stability of operation, lengthen service life of machine.
 
Features:
•impact inner structure, elegant machine appearance , low power consumption, greatly cut labor cost and high working efficiency,
•Fully automatic microchip PLC controlling system, convenient in controlling bottle uploading speed, easy for operation and future maintenance.
•Meeting different customer requirement for the loading speed, ranges from 60 bottles per hour to 1200 bottles per hour.
•SUS304 stainless steel machine body, heavy duty and endurable for long time service.
Published in Related Equipment
%AM, %21 %208 %2015 %03:%Apr

Bottle De-capper

Bottle de-capper consists of de-capping head, body frame structure, and PLC controlling system. When bottle enters into working position, de-capping head goes down to remove cap form bottle neck, then bottle moves for filling by filler.

No bottle neck and cap would be hurt during de-capping process, which speed is automatically adjustable. No bottle, no de-capping movement. When bottle jam happen de-capper will stop running until jam is eliminated.

While the bottle enters into the decapping machine, photoelectric sensor will give the signal to PLC controlling unit, PLC will instruct decapping cylinder and bottle hold cylinder to complete up and down action, while the decapping head catch the cap, bottle move forward along the conveyor chain.


Features:

1) With the bottle controlled by photo-electrical signal. When no barrel or the outlet of cap-removing machine is jammed, the bottle will be transferred to the lower part of the de-capping head by conveyor belt with automatic positioning.

2) The cap-removing head consists of four pieces of arch claws. The head open and press on the bottle neck. Tightened with four pieces of arch claws and locking the edge of the bottle neck in a fast way. The bottle is raised and the cap is removed. Then bottle is released automatically, with cap blown to the collector by air.

3) During the process of cap-removing, the edge of the bottle will not be damaged.

4) Adopting PLC program controlling unit and pneumatic cylinders, it can work in a complete water filling line. Decapper head does not hurt cap and bottle neck at all. So cap can be re-used. Capacity is adjustable. It is compatible with a wide range of bottle height and cap diameter.

Published in Related Equipment
%AM, %21 %194 %2015 %03:%Apr

Bottle Leakage Detector

This 3 gallon 5 gallon bottle leakage checker is used for detecting any leakage on 3 gallon - 5 gallon bottles, which could effectively detect any tiny hole as small as pinhead, thus ensure this machine to be the most advanced leakage detecting equipment in the market for filling process by filler.

This bottle leakage checker will complete processes from bottle loading, bottle selecting, bottle detecting, and bottle output. All steps are controlled with PLC control system, high accuracy and automatically. Labor saved, and low production cost. All electric components are from world famous brands suppliers, detective sensor unit also adopt high precise electronic pressure sensor from Japan to ensure our machine more stable and reliable.


Features:

  • Cylinder control system connected with automatic PLC programmer controlling system, which monitoring the bottle entry conveyor, when bottle enters, sensor detects and sends signal to PLC control system, through PLC, dectetor synchronously detect any there is any leakage hole on water bottle body.

  • The machine is compatible for 3, 5 gallon 6 gallon. If you want it to use larger water bottle than 5 gallon, please do send us your bottle sample or bottle drawing with detail bottle specification, then we can work out our machine as per your special requirement.

  • Whole operation processes are controlled by automatic PLC programmer system.

    High precisely and automatically operation, energy saved, environmental friendly and less labor needed.

  • The equipment adopts high quality stainless steel material SS304.

    The non-metal parts adopt innocuous and endurable PP plastic raw material to produce.

  • Only famous electric components supplier adopted for supplying all main electric components of this machine. Quick installation, stable and reliable operation,

  • Low pressure protection device, when incoming air's pressure is lower than 0.5MPa, PLC will send signal to stop the machine bottle washing, bottle filing, bottle capping and complete water making line automatically.

  • Automatic break protection for any electricity leakage and short circuit problems, assure a security working condition for water making;

Published in Related Equipment
%AM, %13 %332 %2015 %06:%Mar

Bottle inside washing machine

This 3 gallon 5 gallon bottle inside washing machine is driven by the electricity motor and cylinder, bottle moves step by step from one washing station to another. With flexible pneumatic cylinder controlling system, brush enters into inside of bottle, automatic brushing and cleaning inner wall of bottles. Endurable cylinder design assure high efficient cleaning effect, and enhance machine service life greatly.

The brush size fits bottle neck very well, every corner inside the bottle can be thoroughly cleaned up, and no dead corner left.

Fully automatic PLC programmer system is adopted for this bottle washing machine. Where there no bottle in working station, no washing process will be follow, washing speed can be easily and convenient to be adjusted from control panel. This is the best choice for cleaning up 3 gallon - 5 gallon bottles to complete a water making production line.

Features:

  • High working efficient, elegant machine appearance, impact inner structure, low energy consumption, low labor cost

  • Fully automatic PLC control, convenient to adjust washing speed, easy for operation and future maintenance.

  • Wide capacity range for different requirement of client, from 60BPH to 1200BPH

  • SUS304 stainless steel machine body, heavy duty and endurable for long time service.

  • Compatible for washing 3 gallon and 5 gallon bottles.

  • Optional for hot detergent washing function, more flexible for sterilizing and washing bottles in cold weather temperature, assure good marketing effect and package for bottled water.

Published in Related Equipment
%AM, %13 %327 %2015 %06:%Mar

Bottle outside washing machine

This 3 gallon 5 gallon bottle outside washing machine is driven by the electricity motor and cylinder, bottle moves step by step from one washing station to another. With the brush that is made to fit bottle’s shape well, the bottle body, bottle neck and bottle bottom can be thoroughly cleaned up, no dead corner left.
ClO2 detergent liquid is used for sterilizing bottle first, with optional heating function, a hot detergent liquid will be more flexible to meet client’s special requirement, and help for sterilizing and cleaning any stubborn stains on the bottle, and pure water is used to thoroughly clean up bottle surface.
PLC automatic programmer system is adopted for this washing machine. Where there no bottle in working station, no washing process will be follow, washing speed can be easily and convenient to be adjusted from control panel. This is the best choice for cleaning up 3 gallon - 5 gallon bottles to complete a water making production line.

Features:

  • Fully automatic PLC control, convenient to adjust washing speed, easy for operation and future maintenance.

  • SUS304 stainless steel machine body, heavy duty and endurable for long time service.

  • Compatible for washing 3 gallon and 5 gallon bottles.

  • Optional for hot detergent washing function, more flexible for sterilizing and washing bottles in cold weather temperature, assure good marketing effect and package for bottled water.

  • Wide capacity range for different requirement of client, from 60BPH to 1200BPH

  • High working efficient, elegant machine appearance, impact inner structure, low energy consumption, low labor cost

Published in Related Equipment