The machine is a full-automatic multiple-function washing, filling and capping unit. It is used in washing, filling and sealing all kinds of drinks carbonated drink. The machine has features of unique design, new style, complete functions, multi-purpose, convenient in operation, beautiful construction, high automatism. It is the best filling equipment in China.
Detail description for each part
Input bottle system
Screw bottle feeding, the suitable bottle between 250ml – 1500ml
Rinsing bottle system
This machine is rotary washing system, which mainly use for beverage production line, such as mineral water or carbonated drink, new bottle enter the equipment by star wheel, through clipper and overturn mechanism to make bottle upside down, after rinsing with strong water force, it overturns bottle up automatically, then transport to the filling system by star steel, the main material and rinsing clippers is made of stainless steel material.
Conveyor wheel system
The material is anti-corrosion stainless steel, the wheel has block bottle protect device.
Filling bottle system
A. Filling valve use isobar filling valve, high speed and big flow, the high accuracy filling valve, filling speed fast, the liquid level is stable.
B. Main drive adopt gear drive independent, high efficiency, small noise, long life, maintenance-free, transducer can control the main motor speed, the machine adopt Variable-frequency variable speed, whole operations area, engine base is stainless steel contain carbon steel.
C. Guide bottle system, simple structure, according to bottle style, can change
D. The whole machine can be controlled automatically by PLC
E. Filling liquid level height adopt liquid level probe control, liquid level steady, filling reliable
F. machine important parts and electrical elements is import production
G. Filling hydraulic material can be controlled automatically .and have CIP washing connector.
Metal crown capping system or screw capping system
The bottle enters into the click wheel through the transition card with bottle neck capping system. Rotary capping machine knife stuck on the bottle neck location, keeping the bottle upright and prevent rotation. Capping machine’s capping head keeps revolution and rotation, under the action of cam to complete cap grasping, capping, cap pressing, cap release processes for a complete capping process. Controlling center of capping machine locates on the top hopper, through cap dropping rail and cover plate connected with capping machine system. Finished bottle through the bottle capping machine sent from the click wheel to the bottle conveyor chains, into the next process.
Output bottle star wheel system
Nylon wheel and conveyor belt cooperate for the output bottle.
Output bottle conveyor belt system
Conveyor motor adopts frequency control for motor speed, which keep pace with the 3-1 machine. Prevent overturned bottles.
Machine body rack
The machine body rack is welded by high quality carbon steel, antirust processing and painting surface, which is covered by the SUS 304 outside.
Electronic control system
The electronic components like PLC and transducer are from Mitsubishi, Omron, etc., the pneumatic devices are also from international famous brand.
- Japan PLC microchip control with touch-screen interface, full-automatic multiple-function washing, filling and capping unit.
- Taiwan AIRTAC pneumatic units.
- Its performance is as following: all parts, for instance, filling valve, which directly contact medium, are made of stainless steel or harmless material. So it conforms to the requirements of Food sanitation.
- Sealing parts are made of heat-proofing rubber, in order to meet the technique requirements of users to sterilization at high temperature. Using programmable controller to realize fully automatic control from bottles entering to finishing packing, using transducer as speed regulator, so the user can regulate the machine easily to suit different power equipment
- Adopting equal pressure filling principle and current spring valves in order to assure beverage quality.
- Italy AROL capping technology, by using advanced magnetic coupler to regulate cap-screwing torque, in order to assure capping quality.
- The gravity fixed liquid surface filling is adopted.
- Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail.
- High efficiency of rinsing, there are two times of internal and external rinsing.
- The magnetic torque is adopted for screw capping.
- The power of screw capping can be adjusted without steps.
- Well protection for capping, the power of the screw capping can be fixed to avoid any damage of caps.
- The amount of the drinks in the storage tank can be controlled automatically.
- Bottle detector is adopted, when there is no bottle, filing and capping will stop automatically.
- Caps detector is adopted, when bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
- The frequency changing technology is used to adjust the operation speed
- The production capacity can be displayed digitally and can be adjusted conveniently.
- Automatic photoelectricity detection and automatic break-down when malfunction occurs.
The automatic filling carbonated beverage production equipment is suitable for the filling of plastic bottles or glass bottles containing gas drinks. It can be used for bottle rinsing, filling and sealing on one machine. The design is scientific and reasonable, the appearance is beautiful, the maintenance is convenient, the suspension type bottle mouth holding is convenient to replace the bottle type. Quick and labor-saving.
The pressure filling machine is filled at a pressure higher than atmospheric pressure, and can also be divided into two types: one is that the pressure in the liquid storage tank is equal to the pressure in the bottle, and is filled by the liquid self-weight flowing into the bottle, which is called Isobaric filling; the other is that the pressure in the liquid storage tank is higher than the pressure in the bottle, and the liquid flows into the bottle by the pressure difference, and the high-speed production line mostly adopts this method. The pressure filling machine is suitable for liquid filling with gas, such as beer, soda, champagne, carbonated drinks, soda water, etc.
The automatic filling carbonated beverage production equipment adopts advanced PLC programmable automatic control, human-machine interface touch screen, and is equipped with CIP cleaning system, which can clean the place where liquid contacts, and realizes rinsing, filling and capping on one machine. The appearance is beautiful, scientific and reasonable, and easy to maintain. Suspended type bottle mouth holding method, convenient for bottle replacement, quick and labor-saving, realizes no bottle and no caps feeding system, bottle jam automatic shutdown system, low noise during operation, drive motor adopts frequency conversion speed regulation, and three-in-one filling machine Keep it in sync to prevent the bottle from falling over. The photoelectric transmission switch is installed on the delivery conveyor chain. When the bottle is blocked, the three-in-one filling machine can be controlled to decelerate and stop. Key electrical components such as the inverter control unit adopt internationally renowned brands.